UMaine Unveils Record-Breaking 3D Printer to Revolutionize Advanced Manufacturing

The University of Maine (UMaine) has shattered its own 2019 Guinness World Record with the unveiling of a next-generation polymer 3D printer, significantly advancing the future of sustainable manufacturing. The new printer, known as Factory of the Future 1.0 (FoF 1.0), is four times larger than its predecessor and was introduced on April 23 at the Advanced Structures and Composites Center (ASCC).

This groundbreaking printer, capable of producing objects up to 96 feet long, 32 feet wide, and 18 feet high, can print at a rate of 500 pounds per hour. The innovative technology promises eco-friendly and cost-effective solutions across various industries, including national security, affordable housing, bridge construction, ocean and wind energy technologies, and maritime vessel fabrication.

The unveiling event drew attention from notable figures such as representatives from the U.S. Department of Defense, U.S. Department of Energy, the Maine State Housing Authority, industry partners, and other stakeholders who aim to harness this advanced technology. The development of FoF 1.0 was supported by the Office of the Secretary of Defense through the U.S. Army Corps of Engineers.

FoF 1.0 is more than just a large-scale printer; it integrates multiple processes including large-scale additive manufacturing, subtractive manufacturing, continuous tape layup, and robotic arm operations. This versatility, combined with its predecessor MasterPrint, will enhance manufacturing innovation at the ASCC. The two printers can work in tandem, sharing end-effectors or collaborating on the same project.

“UMaine and the Advanced Structures and Composites Center possess the innovation, capacity, and workforce to support the future needs of the Department of Defense in advanced manufacturing,” stated U.S. Senator Susan Collins. “This is a great day for our University, our State, and our Nation. I congratulate President Joan Ferrini-Mundy and Dr. Habib Dagher on another important milestone and look forward to witnessing this Center’s continued innovation that is invaluable to our national security.”